Wire and Solid Gratings

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Copyright – P. J. Smith

But permission is given to distribute this material in unaltered form as long as it is not sold for profit.


 

Comb Grating

 

 

Others have used a very fine comb.  The type once sold as flea combs for pets used to be very fine and regular.  Modern ones seem poorly made by comparison.

 

I have not tried the comb idea but expect it to work reasonably well if a little course for good Ronchi testing. A coarse grating – as long as the edges are clean and the spacing regular – will still work very well but sensitivity will be low with many bands across the Ronchigram. 

 

 


Wire Wound and Fibre Gratings

 

 

A very old idea is to make a grating by positioning wire, hair or other fibres across some frame.

 

Some see it only as a temporary makeshift method but others consider a carefully made wound wire grating superior to many other types of gratings.

 

Consider the diagram illustrating how a wire wound grating may be produced.

 

The steps are :-

 

 

(a)    Prepare a rectangular substrate such as Aluminium or Plastic.  Drill a hole through it.  Alternatively use a plastic 35 mm film transparency holder.

(b)   Attach a pair of thin copper wires on one edge of the substrate.  In the diagram, this is shown at the top left edge.  Glue may be used.

(c)    Wind both together as closely spaced as possible.

(d)   Fix one of the strands on the top right edge.

(e)    Carefully unwind one strand.

(f)     Glue the remaining strand along the edge and one face.

(g)    Cut away the strands on one side of the substrate.

 

There are some possible variations such as simultaneously making two of these gratings back to back.  In this case they are simply separated by cutting along the edges.

 

Some pertinent facts are :-

 

·        It is harder than you might think to maintain a constant spacing.  On the other hand, a grating of only two wires can never be wrong and it is very useful.

 

·        A single wire, although hardly a Ronchi grating, is very useful and its action may also be simulated by using the accompanying program “RonchiNu”.  Note that the so called “wire” test uses a pinhole.

 

·        A very useful “Grating” consists of three sections.  One part consists of an isolated single wire.  Another isolated portion contains a twin wire set.  The third part consists of maybe 6 wires.

 

·        Maintaining even tension when winding is difficult, especially around a rectangular frame.  This is greatly facilitated by using a somewhat elastic material such as nylon monofilament fishing line.

 

·        Fine copper wire, while readily available, is one of the worst choices for winding because it has low tensile strength accompanied by ductility.  This often results in a loss of tension, which allows the wires to buckle slightly.

 

·        While opaque materials are best, translucent materials perform well as long as the test area is dimly illuminated.

 

 

 

A crafted wound grating is as good as any and better than most, but there is no compelling reason to make one. A woven Grating is recommended as quicker, easier, and quite satisfactory.

 

 

A very useful practical compromise is to mount in a plastic 35 mm transparency frame a combination of single wire, double wire and woven material alongside each other.

 

If you have not already done so, read up on Woven Gratings.

 


An On Axis Rig using a Wire Grating

 

 

A rather unusual application of a wire wound grating which ensures exact on axis performance is documented in an early Scientific American article.  I have never tried the idea but it sounds perfectly feasible to arrange a wire wound grating using this on axis system.

 


 

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